Production,especially in high volume operations is a complex transformation of ingredients to final products.
recipe formulation, forecasting,scheduling of production and temperature monitoring are discussed in production process.
OBJECTIVES OF COOKING IN FOOD PRODUCTION:
- making food safe for consumption ( cooking sterilizes food partially)
- making food more digestible (complex foods are split into a simple substance during cooking time
- make foods look better (color,texture,flavors and the overall appearance make the foods looks more tempting
- improve the digestibility and maximize the nutrient retention.
recipe: a set of instruction used for preparing and producing a certain food,dish or drink
FUNCTIONS OF CREATING RECIPE:
- to have a precise record of the ingredients and the amount needed.
- to know the selling price
- to know computer margin
RECIPE FORMULATION:
- STANDARDIZED RECIPE: recipe that has been carefully tested under controlled conditions and considered standardized after it has been adapted for use in a foodservice establishment
- FORMAT: a recipe format that provides all information needed for production of a menu items should be selected
- RECIPE TITLE: the title of the recipe should be in a large type and place at the centre on the page.
- YIELD AND PORTION SIZE
- COOKING TIME AND TEMPERATURE
- INGREDIENTS AND QUANTITIES ( must be specific before or after with the total ingredients that we want to used)
- PROCEDURE ( the method or directions for cook)
- RECIPE YIELD: a measure of the total amount produced by recipe and the quality standards
- RECIPE ADJUSTMENT
- ADAPTING SMALL QUANTITY RECIPES
step 1: prepare the product in the amount of the original recipe
step 2: evaluate the product
step 3: double or expand the recipe, evaluate
step 4: double or expand the recipe again and evaluate
step 5: the satisfactory point and enlarge the recipe by incresements of 25%
FORECASTING: a predection of foods needs for a day or other specific period of time
REASONS FOR FORECASTING:
- a great amount of time is needed to complete all phases of menu item production
- accurates forecasting minimizes the chance of overproduction
- historical data used to determine needs and establish trends
- criteria for selecting a forecasting method
FACTOR
|
CONSIDERATIONS
|
COSTS
|
·
Development,implemention
and system operational costs are reasonable within the budgetary guidelines
·
Training
and education for staff
|
ACCURACY/RELEVANCY
|
·
Past
data and food selection patterns are relevant and accurately reflect current
demand
|
LEAD TIME
|
·
System
that adequate time for purchasing,delivery,production
·
Accounts
for perishability of food items
|
PATTERN OF BEHAVIOR
|
·
Adjusted
system for changes in menu item demand as a result of seasonality and
consumer preference
|
EASE OF USE
|
·
Use
system that easily to managed
·
Knowledge
and skills have to operate the system
|
LEVEL OF DETAIL
|
·
System
can generate desired forecasts
|
RESPONSIVENESS
|
·
System
generate accurate information on a timely basis
|
GENERAL PROCEDURE FOR QUANTITIES TO PRODUCE:
- determine the portion size
- multiply portion size by estimated number to be served and convert to pounds
- to determine the amount to order divide the EP by the yield percentage
- convert the amount needed to purchase units
PRODUCTION CONTROL
- ingredients assembly
- personnel and equipment
- portion control
product evaluation: part of the initial testing phase of a new recipe and important for quality control
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food ordering system